ANSI external · DIN 471 external · ANSI internal

Retaining ring groove dimensions

Groove diameter, width, depth and ring thickness by shaft or bore size for the three retaining-ring series the configurator cuts, with the groove tolerances the ANSI rows carry. The same rows the engine applies when you place a ring on a diameter.

A retaining ring is a purchased part; what the shop machines is the groove it snaps into. The ring maker publishes, for each shaft size, the groove diameter, groove width, the depth that follows from the two, and the ring thickness the width must clear. Cut the groove to those numbers and the ring seats and holds; cut it to a general-purpose tolerance and it may stand proud or walk.

Three series are tabled here, named as the engine stores them. ANSI external covers shaft diameters from 1/8″ to 10″ (76 of 95 sizes shown, to 4″; the CSV has all of them). DIN 471 external covers metric shafts from 3 to 200 mm, stored in inches as the configurator applies them (74 of 109 shown, to 100 mm). ANSI internal covers housing bores from 1/4″ to 2″; there the groove cuts outward from the bore wall. External groove depth is (shaft Ø − groove Ø) / 2, measured in from the OD; internal depth is (groove Ø − bore) / 2.

Place a retaining ring on a diameter in the configurator and it emits the groove from the matching row: width and depth, and on the ANSI series the groove-diameter and width tolerances as well, so the drawing carries the ring maker's band rather than the part's default tolerance.

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ANSI external retaining ring grooves, shaft Ø to 4″

Shaft ØGroove Ø (in)Groove Ø tolGroove width (in)Width tolDepth (in)Ring thickness (in)
1/8″ (0.125)0.117±0.00150.012+0.002 / −00.0040.010
0.156″0.146±0.00150.012+0.002 / −00.0050.010
0.188″0.175±0.00150.018+0.002 / −00.00650.015
0.197″0.185±0.00150.018+0.002 / −00.0060.015
0.219″0.205±0.00150.018+0.002 / −00.0070.015
0.236″0.222±0.00150.018+0.002 / −00.0070.015
1/4″ (0.250)0.230±0.00150.029+0.003 / −00.0100.025
0.276″0.255±0.0020.029+0.003 / −00.01050.025
0.281″0.261±0.0020.029+0.003 / −00.0100.025
0.312″0.290±0.0020.029+0.003 / −00.0110.025
0.344″0.321±0.0020.029+0.003 / −00.01150.025
0.354″0.330±0.0020.029+0.003 / −00.0120.025
3/8″ (0.375)0.352±0.0020.029+0.003 / −00.01150.025
0.394″0.369±0.0020.029+0.003 / −00.01250.025
0.406″0.382±0.0020.029+0.003 / −00.0120.025
0.438″0.412±0.0020.029+0.003 / −00.0130.025
0.469″0.443±0.0020.029+0.003 / −00.0130.025
1/2″ (0.500)0.468±0.0020.039+0.003 / −00.0160.035
0.551″0.519±0.0020.039+0.003 / −00.0160.035
0.562″0.530±0.0020.039+0.003 / −00.0160.035
0.594″0.559±0.0030.039+0.003 / −00.01750.035
5/8″ (0.625)0.588±0.0030.039+0.003 / −00.01850.035
0.669″0.629±0.0030.039+0.003 / −00.0200.035
0.672″0.631±0.0030.039+0.003 / −00.02050.035
0.688″0.646±0.0030.046+0.003 / −00.0210.042
3/4″ (0.750)0.704±0.0030.046+0.003 / −00.0230.042
0.781″0.733±0.0030.046+0.003 / −00.0240.042
0.812″0.762±0.0030.046+0.003 / −00.0250.042
7/8″ (0.875)0.821±0.0030.046+0.003 / −00.0270.042
0.938″0.882±0.0030.046+0.003 / −00.0280.042
0.984″0.926±0.0030.046+0.003 / −00.0290.042
1.000″0.940±0.0030.046+0.003 / −00.0300.042
1.023″0.961±0.0030.046+0.003 / −00.0310.042
1.062″0.998±0.0040.056+0.004 / −00.0320.050
1-1/8″ (1.125)1.059±0.0040.056+0.004 / −00.0330.050
1.188″1.118±0.0040.056+0.004 / −00.0350.050
1-1/4″ (1.250)1.176±0.0040.056+0.004 / −00.0370.050
1.312″1.232±0.0040.056+0.004 / −00.0400.050
1-3/8″ (1.375)1.291±0.0040.056+0.004 / −00.0420.050
1.438″1.350±0.0040.056+0.004 / −00.0440.050
1-1/2″ (1.500)1.406±0.0040.056+0.004 / −00.0470.050
1.562″1.468±0.0050.068+0.004 / −00.0470.062
1-5/8″ (1.625)1.529±0.0050.068+0.004 / −00.0480.062
1.688″1.589±0.0050.068+0.004 / −00.04950.062
1-3/4″ (1.750)1.650±0.0050.068+0.004 / −00.0500.062
1.812″1.708±0.0050.068+0.004 / −00.0520.062
1-7/8″ (1.875)1.769±0.0050.068+0.004 / −00.0530.062
2.000″1.886±0.0050.068+0.004 / −00.0570.062
2.062″1.946±0.0060.086+0.005 / −00.0580.078
2-1/8″ (2.125)2.003±0.0060.086+0.005 / −00.0610.078
2.156″2.032±0.0060.086+0.005 / −00.0620.078
2-1/4″ (2.250)2.120±0.0060.086+0.005 / −00.0650.078
2.312″2.178±0.0060.086+0.005 / −00.0670.078
2-3/8″ (2.375)2.239±0.0060.086+0.005 / −00.0680.078
2.438″2.299±0.0060.086+0.005 / −00.06950.078
2-1/2″ (2.500)2.360±0.0060.086+0.005 / −00.0700.078
2-5/8″ (2.625)2.481±0.0060.086+0.005 / −00.0720.078
2.688″2.541±0.0060.086+0.005 / −00.07350.078
2-3/4″ (2.750)2.602±0.0060.103+0.005 / −00.0740.093
2-7/8″ (2.875)2.721±0.0060.103+0.005 / −00.0770.093
2.938″2.779±0.0060.103+0.005 / −00.07950.093
3.000″2.838±0.0060.103+0.005 / −00.0810.093
3.062″2.898±0.0060.103+0.005 / −00.0820.093
3-1/8″ (3.125)2.957±0.0060.103+0.005 / −00.0840.093
3.156″2.986±0.0060.103+0.005 / −00.0850.093
3-1/4″ (3.250)3.076±0.0060.103+0.005 / −00.0870.093
3.346″3.166±0.0060.103+0.005 / −00.0900.093
3.438″3.257±0.0060.103+0.005 / −00.09050.093
3-1/2″ (3.500)3.316±0.0060.120+0.005 / −00.0920.109
3.543″3.357±0.0060.120+0.005 / −00.0930.109
3-5/8″ (3.625)3.435±0.0060.120+0.005 / −00.0950.109
3.688″3.493±0.0060.120+0.005 / −00.09750.109
3-3/4″ (3.750)3.552±0.0060.120+0.005 / −00.0990.109
3-7/8″ (3.875)3.673±0.0060.120+0.005 / −00.1010.109
3.938″3.734±0.0060.120+0.005 / −00.1020.109
4.000″3.792±0.0060.120+0.005 / −00.1040.109

Inches. Groove Ø tolerance is ± on the diameter; width tolerance is plus-only. Depth = (shaft Ø − groove Ø) / 2. The CSV carries all 95 sizes to 10″.

Download this table (CSV)

DIN 471 external retaining ring grooves, shaft Ø to 100 mm

Shaft Ø (mm)Shaft Ø (in)Groove Ø (in)Groove width (in)Depth (in)Ring thickness (in)
3 mm0.11810.10630.01970.00590.0157
4 mm0.15750.14570.01970.00590.0157
5 mm0.19690.1850.02760.00590.0236
6 mm0.23620.22050.03150.00790.0276
7 mm0.27560.25590.03540.00980.0315
8 mm0.3150.29130.03540.01180.0315
9 mm0.35430.33070.04330.01180.0394
10 mm0.39370.36610.04330.01380.0394
11 mm0.43310.40160.04330.01570.0394
12 mm0.47240.43310.04330.01970.0394
13 mm0.51180.46850.04330.02170.0394
14 mm0.55120.50790.04330.02170.0394
15 mm0.59060.54330.04330.02360.0394
16 mm0.62990.57870.04330.02560.0394
17 mm0.66930.61810.04330.02560.0394
18 mm0.70870.64960.05120.02950.0472
19 mm0.7480.6890.05120.02950.0472
20 mm0.78740.72830.05120.02950.0472
21 mm0.82680.76770.05120.02950.0472
22 mm0.86610.80710.05120.02950.0472
23 mm0.90550.84650.05120.02950.0472
24 mm0.94490.8740.05120.03540.0472
25 mm0.98430.91340.05120.03540.0472
26 mm1.02360.95280.05120.03540.0472
27 mm1.0630.98030.05120.04130.0472
28 mm1.10241.01970.0630.04130.0591
29 mm1.14171.05910.0630.04130.0591
30 mm1.18111.09840.0630.04130.0591
31 mm1.22051.1260.0630.04720.0591
32 mm1.25981.16540.0630.04720.0591
33 mm1.29921.20080.0630.04920.0591
34 mm1.33861.24020.0630.04920.0591
35 mm1.3781.26770.0630.05510.0591
36 mm1.41731.30710.07280.05510.0689
37 mm1.45671.34650.07280.05510.0689
38 mm1.49611.38580.07280.05510.0689
39 mm1.53541.41730.07280.05910.0689
40 mm1.57481.4370.07280.06890.0689
41 mm1.61421.47640.07280.06890.0689
42 mm1.65351.51570.07280.06890.0689
44 mm1.73231.59450.07280.06890.0689
45 mm1.77171.63390.07280.06890.0689
46 mm1.8111.67320.07280.06890.0689
47 mm1.85041.71260.07280.06890.0689
48 mm1.88981.7520.07280.06890.0689
50 mm1.96851.80310.08460.08270.0787
52 mm2.04721.88190.08460.08270.0787
54 mm2.1261.96060.08460.08270.0787
55 mm2.16542.0000.08460.08270.0787
56 mm2.20472.03940.08460.08270.0787
57 mm2.24412.07870.08460.08270.0787
58 mm2.28352.11810.08460.08270.0787
60 mm2.36222.19690.08460.08270.0787
62 mm2.44092.27560.08460.08270.0787
63 mm2.48032.3150.08460.08270.0787
65 mm2.55912.39370.10430.08270.0984
67 mm2.63782.46060.10430.08860.0984
68 mm2.67722.5000.10430.08860.0984
70 mm2.75592.57870.10430.08860.0984
72 mm2.83462.65750.10430.08860.0984
75 mm2.95282.77560.10430.08860.0984
77 mm3.03152.85430.10430.08860.0984
78 mm3.07092.89370.10430.08860.0984
80 mm3.14962.93310.10430.10830.0984
82 mm3.22833.01180.10430.10830.0984
85 mm3.34653.12990.1240.10830.1181
87 mm3.42523.20870.1240.10830.1181
88 mm3.46463.2480.1240.10830.1181
90 mm3.54333.32680.1240.10830.1181
92 mm3.6223.40550.1240.10830.1181
95 mm3.74023.52360.1240.10830.1181
97 mm3.81893.60240.1240.10830.1181
98 mm3.85833.64170.1240.10830.1181
100 mm3.9373.72050.1240.10830.1181

Metric shaft sizes; the groove values are stored and applied in inches (converted from the metric table). No tolerance is seeded for this series.

ANSI internal retaining ring grooves (housing bore)

Housing bore ØGroove Ø (in)Groove Ø tolGroove width (in)Width tolDepth (in)Ring thickness (in)
1/4″ (0.250)0.268±0.0010.018+0.002 / −00.0090.015
0.312″0.330±0.0010.018+0.002 / −00.0090.015
3/8″ (0.375)0.397±0.0020.020+0.003 / −00.0110.015
0.438″0.461±0.0020.029+0.003 / −00.01150.025
1/2″ (0.500)0.530±0.0020.039+0.003 / −00.0150.035
0.562″0.596±0.0020.039+0.003 / −00.0170.035
5/8″ (0.625)0.665±0.0020.039+0.003 / −00.0200.035
0.688″0.732±0.0020.039+0.003 / −00.0220.035
3/4″ (0.750)0.796±0.0020.039+0.003 / −00.0230.035
7/8″ (0.875)0.931±0.0030.046+0.003 / −00.0280.042
1.000″1.066±0.0030.046+0.003 / −00.0330.042
1-1/8″ (1.125)1.197±0.0040.056+0.004 / −00.0360.050
1-1/4″ (1.250)1.330±0.0040.056+0.004 / −00.0400.050
1-3/8″ (1.375)1.461±0.0040.056+0.004 / −00.0430.050
1-1/2″ (1.500)1.594±0.0040.056+0.004 / −00.0470.050
1-5/8″ (1.625)1.725±0.0050.068+0.004 / −00.0500.062
1-3/4″ (1.750)1.855±0.0050.068+0.004 / −00.05250.062
1-7/8″ (1.875)1.989±0.0050.068+0.004 / −00.0570.062
2.000″2.122±0.0050.068+0.004 / −00.0610.062

Inches. The groove cuts outward from the bore wall: depth = (groove Ø − bore Ø) / 2.

Catalog parts whose ring groove is a table row

PartShaft Ø at grooveGroovesWidth × depth (in)Groove Ø (in)
3/4″ Single Output Shaft3/4″ (0.750)20.046 × 0.0230.704 ±0.003
1″ Single Output Shaft1.000″20.046 × 0.0300.940 ±0.003
1-1/8″ Single Output Shaft1-1/8″ (1.125)20.056 × 0.0331.059 ±0.004
1-1/4″ Single Output Shaft1-1/4″ (1.250)20.056 × 0.0371.176 ±0.004
1-3/8″ Single Output Shaft1-3/8″ (1.375)20.056 × 0.0421.291 ±0.004
3/4″ Dual Output Shaft3/4″ (0.750)20.046 × 0.0230.704 ±0.003
1″ Dual Output Shaft1.000″20.046 × 0.0300.940 ±0.003
1-1/8″ Dual Output Shaft1-1/8″ (1.125)20.056 × 0.0331.059 ±0.004
1-1/4″ Dual Output Shaft1-1/4″ (1.250)20.056 × 0.0371.176 ±0.004
1-3/8″ Dual Output Shaft1-3/8″ (1.375)20.056 × 0.0421.291 ±0.004
Dodge Tigear-2 Size 13 Plug-In Shaft3/4″ (0.750)20.046 × 0.0230.704 ±0.003
Dodge Tigear-2 Size 15 Plug-In Shaft3/4″ (0.750)20.046 × 0.0230.704 ±0.003
Dodge Tigear-2 Size 17 Plug-In Shaft1.000″20.046 × 0.0300.940 ±0.003
Dodge Tigear-2 Size 20 Plug-In Shaft1-1/4″ (1.250)20.056 × 0.0371.176 ±0.004

Computed from the part data: listed only where the shaft diameter, groove width and depth all equal the ANSI external row.

The two tolerances, and why width is plus-only

On the ANSI series every row carries a groove-diameter tolerance (95 of 95 external rows, all 19 internal rows) and a groove-width tolerance (90 external rows; the largest shafts have none seeded). The diameter band is symmetric: at 3/4″ it is ±0.003 on a 0.704″ groove diameter, which is half that, ±0.0015″, on the 0.023″ depth the lathe actually cuts. The width band is not symmetric: +0.003 / −0 at the same size. A groove may be wider than nominal (the ring gains axial play) but never narrower, because the ring will not enter.

The DIN 471 rows carry no tolerance in the data (0 of 109); a metric groove loads with its width and depth and the part's own tolerance until that series' table is seeded. The configurator applies what the row holds and nothing it does not.

Catalog parts cut to these grooves

The parts table lists the 14 catalog parts (Gear-Box Plug-In Shafts) whose retaining-ring groove is the ANSI external row for its shaft diameter, width and depth exactly. Other catalog shafts with a ring groove (the idler shafts, for one) take the groove from the OEM or cross-reference catalog they reproduce, so they are not listed against this table.

Frequently Asked Questions

ANSI external: groove diameter 0.940″ ±0.003, groove width 0.046″ +0.003 / −0, depth 0.030″, for a ring 0.042″ thick. The table above gives the same for every size from 1/8″ to 4″; the CSV runs to 10″.
Half the difference between the shaft diameter and the groove diameter, measured in from the OD: on a 3/4″ shaft the groove diameter is 0.704″, so the depth is 0.023″. For an internal ring the groove cuts outward from the housing bore, and the depth is half of (groove Ø − bore). The depth column in each table is that arithmetic done for you.
The ring maker's, not the part's default. On the ANSI external series the groove diameter is held to a symmetric band (±0.003 at 3/4″) and the width to a plus-only band (+0.003 / −0), because a narrow groove will not accept the ring. The configurator applies both when it emits a groove from the table; the DIN 471 rows carry no tolerance in the data yet.

These references are for specifying a part; every value here is one the configurator applies when you build one. Numbers are representative of the standard; check them against your part and its mating components before ordering. See all guides on the guides page.